New Imported Galvanic Line
DEGREASING TANKS : To Clean & Degrease the cylinders before each plating process to ensure
better quality.
NICKLE TANKS : Nickle Plating is done to ensure better in-between MS Base shell and the Copper Plating.

we use
technology
as value enabler

Perfect Gravure Printing Cylinders are manufactured on dynamically balanced and accurate size cylinders. Diamond tools are being used in lathe machine to give perfect size to the surface of baseshells.

  • High precision Imported Lathe Machines.
  • High precision Imported Cylinderical
    Grinding Machines for steel.
  • Shapers.
  • Welding Machines.
  • Dynamic Balancing Machines to balancing
    each cylinder at 500 RPM.
  • Blue Print for cone and bore's accuracy
COPPER TANKS : Fully automatic and PLC Controlled Copper Plating Line had been installed for accurate plating over the cylinder. All chemicals and copper nuggets are regularly imported from abroad. The purest chemistry helps us to achieve :
  • 100 micron layer in 35 minutes.
  • Copper Hardness 190-210HV
  • Best copper structure to achieve accurate ductility.
  • Controlled electrolyte flow respectively wash down on anode sludge.
For maintenance of this standard we have our own in-house LAB where samples are checked on regular basis.
Post degreasing operation, the dynamically balanced base shells are immersed in a formulated nickel solution. This primary layer ensures affinity to copper plating, which is the next stage in this galvanic process.